Pneumatic Energy Sources

Definition of Pneumatic Energy

Pneumatic energy pertains to the power related to pressurized air. The pressure can be relatively static (such as surge tanks or pressure tanks) or in motion through tubing or hoses. A good percentage of industrial equipment subject to OSHA 1910.147 will have at least one pneumatic Energy Source. To do useful work, industrial equipment often converts pneumatic energy into other forms of kinetic or Potential Energy.

Associated Pneumatic Energy Hazards

Per OSHA, there are hundreds of injuries annually due to improper handling of Pneumatic energy.

Injuries associated with Pneumatic energy generally consist of the following:

• Eye injuries due to released pressure or blown debris.
• Skin abrasions/punctures when exposed to high pressure fluid stream.
• Unexpected machine motion due to Pneumatic pressure acting on machine components. Such actions could result in lacerations, pinching, crushing, or amputation.

Proper Lockout/Tagout can virtually eliminate the risk involved with Pneumatic energy.

Means of Pneumatic Energy Isolation

Pneumatic energy must be controlled via a mechanical energy isolating device that physically prevents the transmission or release of energy. Some pneumatic isolation devices automatically vent air pressure when lock out occurs, others require manual venting. Details about handling stored pneumatic energy are available at the Stored Pneumatic Energy page.

Verifying Absence of Pneumatic Energy

Verifying the absence of pneumatic energy after performing Lockout/Tagout can be done by attempting to operate the associated components and by observing the associated gages to ensure they indicate 0 pressure.

Typical Pneumatic Energy Isolation Devices

Pneumatic energy isolation devices may vary in design and configuration. The following types are most common:

• Piston-type valves that stop air flow and vent the system
• Ball valves with venting feature
• Non-venting Gate or Ball valves
• Quick-Disconnect connectors

Typical Pneumatic Energy Lockout Devices

Pneumatic energy Lockout devices use positive means such as a lock and key to keep the associated energy isolation device in the safe position and prevent equipment energization. Typical pneumatic energy lockout devices are outlined in the Valve and Pneumatic page.